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Mattress Manufacturing

DIKAPABED’s mattress production excels through a 9-step process: starting with innovative design, followed by elegant quilting, precise fabric cutting, assembling of premium springs, application of eco-friendly glue, sticking of soft cotton, meticulous edge taping, efficient compress and roll packing, and concluding with rigorous quality testing to ensure unparalleled comfort and durability.

Mattress Manufacturing Steps

Step 1: Mattress Design: Concept to Comfort

Our journey begins with meticulous design. Drawing from a rich tapestry of insights and client feedback, each mattress is conceptualized to offer unparalleled comfort, support, and longevity. Our designs cater to diverse markets, ensuring that whether your clientele prefers firm support or plush comfort, DIKAPABED has a design tailored for their needs.

Step 2: Quilting : The Art of Elegance

Quilting is where design meets durability. Our quilting process not only adds an elegant touch to the mattress surface but also enhances its durability. The high-quality fabrics chosen for quilting are tested for resilience, ensuring they remain as luxurious as they are on day one.

Step 3: Fabric Cutting: Precision in Every Inch

Precision is key in fabric cutting. Our state-of-the-art machinery and skilled technicians ensure every cut is precise, guaranteeing a perfect fit for every layer of the mattress, contributing to its overall comfort and aesthetic appeal.

dikapabed mattress

Step 4: Spring Assemble: The Core of Comfort

The core of our mattresses is our high-quality spring system. Unlike the thin metal wires found in lesser quality mattresses, DIKAPABED uses premium gauge wire for our pocket springs, ensuring robust support for years, not just two.

Step 5: Put Glue: Binding with Care

Safety and sustainability guide our choice of adhesives. The eco-friendly glue used in our mattresses ensures there’s no unpleasant odor upon unpacking, reflecting our commitment to your health and comfort.

Step 6: Stick Cotton: The Touch of Softness

For added comfort, we stick high-quality cotton onto the spring structure. This layer not only adds a plush feel to the mattress but also ensures even distribution of support for the sleeper’s body.

Step 7: Taping Edge: The Mark of Craftsmanship

Our edge taping process not only gives the mattress a finished look but also reinforces its structure, ensuring the edges remain as supportive as the center, enhancing the mattress’s durability and user comfort.

Step 8: Compress and Roll Packing: Innovation in Logistics

DIKAPABED’s compress and roll packing technique allows for efficient transportation and storage, without compromising the mattress’s integrity or comfort. Upon unpacking, the mattress effortlessly returns to its original state, ready for immediate use.

Step 9: Quality Test: The Seal of Excellence

Our commitment to quality culminates in a rigorous testing process. Each mattress undergoes extensive checks to ensure it meets our stringent standards for comfort, safety, and durability, ensuring it carries the DIKAPABED seal of excellence.

Why DIKAPABED?

Choosing DIKAPABED as your mattress supplier means partnering with a factory that prioritizes quality, innovation, and your business success. With rapid sample production, a less than 1% complaint rate, and collaboration with major brands, we’re here to support your business’s growth. Let’s raise your project profit to the next level, NOW!

Ask For A Quick Quote

We will contact you within 1 working day, please pay attention to the email with the suffix “@dikapabed.com”

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