Direct China Manufacturer · FOB Container Programmes

Engineered Bed Frames & Roll-Packed Mattresses.

Factory-direct OEM & configurable manufacturing for furniture retailers, brand owners, and cross-border importers. Optimised for container loading, last-mile parcel handling, and verified batch consistency.

Mixed 40HQ Support
Sample Development
Strict QC Protocol
Upholstered Gas Lift Storage Bed by DIKAPABED
Hero Category
Commercial Spec Basis
Upholstered Storage + Vacuum Roll-Packed

Standard 30-day production. E1 Plywood, E0 Particleboard, high-strength gas struts, and multi-tier high-density foam combinations.

Primary Lines
Beds & Mattresses
Dual dedicated production
Export Scope
20GP / 40HQ FOB
Mixed-item plan available
Standard Lead Time
30 – 45 Days
Confirmed upon deposit
Customization
Configurable / OEM
Fabric, legs, slats, logo
Compliance Ready
UK & EU Standards
BS 7177 / REACH / E0-E1
Core Product Lines

Engineered for Landed Cost & High Repeat Rates.

Both lines operate with established tooling, verified packaging standards, and clear modular configurations tailored for retail channels.

Line 01 · Bed Frames Ottoman · Gas Lift · KD

Upholstered Ottoman & Storage Beds

Low-profile platform designs with pneumatic gas-lift mechanics, robust curved or straight slat structures, and flat-packed 2-carton KD engineering for e-commerce courier dispatch.

Upholstered bed structure detail
  • Frame: E1 Plywood & E0 Particleboard
  • Fabrics: Boucle, Chenille, Velvet, Linen
  • Lift Mechanism: Heavy-duty hydraulic struts
  • Packaging: 5-layer mail-order drop-tested
Configure Storage Bed Range →
Line 02 · Mattresses Pocket Spring · Hybrid · Foam

Vacuum Compressed & Roll-Packed Mattresses

High-efficiency container volume optimisation. Engineered with zoned independent pocket coils, adaptive memory foam, and certified fire-retardant covers for retail and online distribution.

Mattress layering and upholstery detail
  • Core: 3-zone to 7-zone pocket springs
  • Comfort: 25D/30D/35D Foam, Memory, Latex
  • Packing: 1 Set 1 Box Roll-packed in carton
  • Compliance: BS 7177 low/medium hazard option
Configure Mattress Programme →
Production-Ready Baseline Models

Selected Commercial References

Start from an existing validated base to reduce sampling lead times and tooling costs, or request custom configuration.

Double-Cushion Gas Lift Storage Bed LO-03

Double-Cushion Gas Lift Storage Bed

MOQ: 50 Sets
Configurable Enquire
Rounded-Channel Gas Lift Storage Bed LB-151

Rounded-Channel Gas Lift Storage Bed

MOQ: 50 Sets
Configurable Enquire
Extra-Tall Panel Upholstered Bed Frame P-101

Extra-Tall Panel Upholstered Bed Frame

MOQ: 50 Sets
Configurable Enquire
Rounded Wing Upholstered Bed Frame P-100

Rounded Wing Upholstered Bed Frame

MOQ: 50 Sets
Configurable Enquire
Tailored B2B Programs

How We Work With Different Buyer Channels

From fast-turn replenishment for online sellers to OEM development from technical drawings.

01

E-Commerce & DTC

Focus on low parcel damage, flat packaging, simple consumer assembly, and consistent container replenishment.

  • ✓ Mail-order 5-layer cartons
  • ✓ Clear assembly manuals
  • ✓ High container load efficiency
Discuss E-com Packing →
02

Furniture Importers

Direct factory FOB pricing, multi-SKU container planning, tight quality consistency, and dependable lead time control.

  • ✓ Full container FOB terms
  • ✓ Strict AQL 2.5 inspection
  • ✓ Batch fabric consistency
Request Import Plan →
03

Category Expansion

Adding bed frames or mattresses to existing furniture operations. We assist in market-tested starter assortments.

  • ✓ Trial mixed container plans
  • ✓ UK & EU market-tested sizes
  • ✓ Risk-controlled initial MOQs
Starter Assortment →
04

OEM / ODM Projects

Manufacturing against technical drawings, bespoke headboard geometry, custom branded silk-screen, and specialized hardware.

  • ✓ Drawing feasibility audit
  • ✓ 7-day fast prototype sample
  • ✓ Private label branding
Submit Your Drawing →
Container Loading Strategy

Mix Beds & Mattresses in One 40HQ to Balance Your Cashflow.

Landed cost is determined by more than just factory unit cost. Our engineering team calculates volumetric nesting so you can import upholstered bed bases alongside roll-packed mattresses in the same shipment without paying for empty container space.

1

SKU-Level Volume Planning

We simulate 20GP/40HQ CBM utilization based on your selected models, sizes, and market distribution.

2

Modular Knock-Down (KD) Engineering

Headboards, side rails, and slat systems designed for compact multi-box or single-box packing profiles.

3

Trial Container Validation

Start with 3-5 hero models across 2-3 key fabrics before expanding to wide catalog rollouts.

Request Loading Plan & CBM Breakdown
Example Mixed 40HQ Assortment

Optimised 68 CBM Combination

Upholstered Ottoman Beds (KD 2-box) 110 – 140 Sets
Roll-Packed Pocket Spring Mattresses 150 – 200 Sets
Selected Fabric Variations 2 – 3 Colours
Standard Production Lead Time 30 Days

* Actual loading counts depend on headboard thickness, mattress height (20-30cm), and palletisation requirements if specified.

Manufacturing Standard

Under the Upholstery: Controlled Materials & Structural QC.

We focus on structural points that prevent retail customer returns: verified board standards, precision metal drilling, certified gas struts, and clean stitching tolerances.

< 1%
Historical Defect Rate Scope

Supported by pre-shipment assembly checks, hardware pack weighing, and digital QC photo reports before container sealing.

01 / TIMBER & BOARDS

E1 Plywood & E0 Boards

All structural timber, side rails, and internal frames comply with formaldehyde emission limits. Plywood ribs provide heavy load bearing.

02 / STEEL & MECHANISMS

Hydraulics & Slats

Cycle-tested gas lift pistons matched to mattress weight classes. Curved birch and poplar slats with silent plastic end-caps.

03 / FOAMS & SPRINGS

High Resilience Densities

25D to 35D high-density foam cushions that resist sagging. Tempered carbon-steel pocket coils offering 100% expansion after vacuum opening.

04 / PRE-SHIPMENT AUDIT

Assembly & Carton Test

Trial assembly of random batch units. Full visual inspection, hardware pouch count audit, and drop-tested master cartons.

Step-by-Step Execution

From Brief to Container Dispatch

A transparent commercial milestone workflow ensuring quotation accuracy, sample consistency, and reliable bulk execution.

Step 01

Share the Brief

Target market, channel, model reference, expected order volume, and packaging specs.

Step 02

Configure & Review

Confirm fabric swatch, headboard height, slat system, and mattress firmness levels.

Step 03

Quote & Proforma

Detailed FOB price, 40HQ container load breakdown, trade terms, and lead-time schedule.

Step 04

Sample / PI Sign-off

Approve physical fabric swatches or golden sample. Final order specification confirmed.

Step 05

Produce & Ship

30-45 day mass production, full QC report, FOB container loading, and shipment tracking.

Buyer Case Studies

Real Commercial Execution & Results

Review how our manufacturing supported retail rollouts, UK compliance reviews, and repeat container programmes.

Case Study

UK Configuration and Compliance Review

UK furniture buyer assessing product fit and required evidence.

The workflow separated commercial selection from model- and material-specific compliance verification and technical approval.

Outcome: Visual-confirmation mock outcome: evidence boundaries and unresolved checks are clearly shown.
Case Study

From Trial Order to Repeat Container Programme

European importer with ongoing bed sales.

Final Order Confirmation, batch references, inspection evidence and replenishment timing were organised into a repeatable workflow.

Outcome: Visual-confirmation mock outcome: the page demonstrates how repeat-order controls would be explained.
Case Study

Inspection Evidence for a Trial Bed Container

Experienced bed importer comparing a new supplier.

The project used a specification checklist, fabric confirmation, pre-shipment photos, packing review and English assembly materials.

Outcome: Visual-confirmation mock outcome: approval gates were made visible from sample review through inspection.
Commercial Clarifications

Frequently Asked B2B Sourcing Questions

Clear terms before you issue an official RFQ. If you have non-standard compliance or custom drawing questions, our technical sales team will assist directly.

Have a project-specific question? Send an RFQ →
What information is needed to issue a workable first quotation? +
Please provide your destination market/country, estimated container volume (e.g. 1x40HQ trial), target product category (storage bed, mattress, or mixed), and any required fabric or fire-retardant compliance rules (e.g., UK BS 7177).
Can we ship both beds and mattresses in the same container? +
Yes. We regularly produce and consolidate upholstered bed frames and vacuum roll-packed mattresses in single 40HQ shipments. We optimize loading quantities based on packaging dimensions.
What are the standard MOQs and production lead times? +
Standard lead time is 30 days for baseline models and 45 days for complex OEM/custom projects upon deposit confirmation. While full container loads (FCL) are preferred, individual SKU MOQs can be flexibly configured within a 40HQ container.
How do you handle sample verification and color confirmation? +
Digital screen previews are for direction only. We send physical fabric swatch rings (boucle, velvet, linen) and can assemble a golden pre-production sample for dimensional and structural sign-off prior to bulk mass production.
What quality control evidence is provided before container dispatch? +
We conduct in-line checks and pre-shipment random trial assemblies. You will receive high-resolution inspection photos, hardware pouch validation, carton condition records, and container loading pictures before balance release.
Start Your Inquiry

Request Container Pricing & Specification Review.

Tell us your target destination, product direction, and order plan. Our project sales team will prepare a structured FOB quotation, CBM loading estimate, and technical breakdown within 24 hours.

What You Will Receive:
  • ✓ Itemised FOB pricing matrix & tier MOQs
  • ✓ 20GP / 40HQ container CBM loading calculation
  • ✓ Swatch selection options & sample lead time
  • ✓ Destination compliance & packing advice

Build Your Quotation Brief

Commercial B2B inquiries only. Factory-direct wholesale response.

🔒 Direct factory communication. Non-disclosure of buyer commercial models respected.
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