Manufacturing Hub
How we manufacture bed frames, mattresses, and metal bed structures for B2B export markets
Manufacturing Overview
We operate a vertically integrated manufacturing system for upholstered bed frames, mattresses, and metal bed structures. Our facility handles material sourcing, production, quality control, packaging, and compliance verification under one roof. This closed-loop approach ensures consistency across orders and enables us to serve B2B buyers in Europe, UK, Canada, and Australia with predictable lead times and stable output.
Manufacturing Process Snapshot
A simplified view of how products move through our manufacturing system
Material sourcing & inspection
Verified suppliers, batch tracking, quality checks
Production & assembly
Standardized workflows, trained teams, consistent output
Quality control
Multi-point inspection, load testing, durability verification
Packaging & drop testing
Export-grade protection, tested for courier and container shipping
Compliance verification
Market-specific regulations, documentation preparation
Shipment preparation
Container optimization, delivery coordination
Materials Capability
We maintain a structured material system covering timber frames, metal components, upholstery fabrics, foams, and hardware. Each material category follows sourcing protocols designed for long-term availability and consistent performance. This system supports both standard production runs and custom specifications for different markets.
Material Categories
- Timber frames: Engineered wood, solid pine, plywood systems
- Metal components: Steel frames, gas lift mechanisms, hardware
- Upholstery: Velvet, linen, polyester, UKFR-compliant fabrics
- Foams: Density-graded polyurethane, fire-retardant options
- Hardware: Brackets, slats, connectors, assembly components
Packaging Approach
- Dimensional optimization for container loading and courier limits
- Corner protection, edge reinforcement, internal bracing
- Drop testing protocols for e-commerce and retail delivery
- English-only instructions, assembly diagrams, part labeling
- Market-specific adaptations for UK, EU, Canada, Australia
Packaging Standard
Packaging is integrated into our manufacturing process, not treated as an afterthought. We design protection systems based on shipping method, destination, and handling conditions. Our packaging approach balances material cost, dimensional efficiency, and damage prevention for both e-commerce delivery and bulk container shipments.
Certifications & Compliance
We manufacture to meet regulatory requirements in UK, EU, Canada, and Australia. Our compliance approach focuses on market-specific fire safety standards, material regulations, and documentation requirements. We maintain active certifications including BS7177, EN1725, UKFR, and FSC, with clear documentation for customs and retail compliance.
UK Market
BS7177, UKFR, furniture fire regulations
EU Market
EN1725, EN747, material compliance
Environmental
FSC certification, sustainable sourcing
Documentation
Test reports, declarations, customs support
Value-added Solutions
Manufacturing support services that reduce your operational workload
Product Photography
Professional product images for catalogs and online listings
Assembly Videos
Clear installation guides to reduce customer support needs
Packaging Optimization
Custom solutions for specific shipping requirements
Marketing Materials
Product specifications, dimension sheets, feature highlights
Products Manufactured Under This System
All products in our catalog are manufactured using the processes, materials, and quality standards described on this page. This manufacturing system supports consistent output for both standard product lines and custom specifications.
View Product CatalogManufacturing Inquiries
We work with furniture retailers and wholesalers to understand market requirements and manufacturing specifications. Share your target market, product needs, and volume expectations, and we can provide manufacturing-based guidance on feasibility, lead times, and compliance requirements.