Precision Upholstery & Sleep Engineering
Direct factory capacity.
Engineered for container landed cost.
DIKAPABED operates dedicated manufacturing lines for upholstered bed frames and compression-packaged mattresses. Designed specifically for overseas furniture importers, volume retail brands, and high-velocity e-commerce operations.
Structure
KD & Ottoman
Foam Spec
25D / 30D / 35D
Export Packing
1-2 Box Mail-Order
Two Equal Core Categories
Independent capability. Cohesive container consolidation.
We do not treat mattresses as an afterthought to bed frames, nor frames as mere mattress accessories. Both product lines operate with dedicated technical standards and can be ordered independently or combined within a single 40HQ container.
Upholstered, Ottoman & Metal Bed Systems
Engineered with E0 particleboard and E1 structural plywood, precision laser-cut steel tubing, high-cycle gas lift mechanisms, and modular knock-down frame configurations.
- Fabrics: Boucle, Chenille, Textured Velvet, Linen, Corduroy, PU/PVC.
- Slat Systems: Birch / Poplar curved sprung slats & straight solid slats.
- Packaging: Compact 2-box (and 1-box metal) mail-order ISTA-ready drop cartons.
Pocket Spring, Hybrid & Foam Sleep Solutions
High-tensile independent pocket coil zoning, high-resilience support foam, contouring gel memory foam, and breathable knitted jacquard covers engineered for instant roll-pack decompression.
- Spring Coils: Independent heat-treated pocket springs with reinforced perimeter edge.
- Firmness: Tailored Medium-Soft, Medium, Medium-Firm, and Orthopedic Extra-Firm.
- Packaging: Automated vacuum-compressed roll-pack in heavy-gauge export cartons.
Inside the Workshop
Standardized factory processes for repeatable quality.
Our core manufacturing strictly controls every phase of production--from laser steel processing and carpentry joinery to pneumatic upholstery and automated roll packaging.
High-Tolerance Metal Framing & Gas Lift Assemblies
Precision tube cutting, robotic MIG welding, electrostatic powder-coating, and rigorous pre-assembly bolt alignment tests ensure smooth field installation and zero customer frustration.
Core Machinery
CNC Pipe Cutting & Multi-Angle Welding Stations
Surface Finish
Scratch-resistant thermoset epoxy powder coating
Logistics & Cube Efficiency
Landed cost is decided by container cubic utilization.
A low FOB quote is useless if carton volumes inflate sea freight and storage overheads. We engineer every bed frame and roll-packed mattress to maximize 40HQ container load volume and minimize 3PL handling costs.
Flexible Mixed SKU Containers
Combine 3-5 hero bed models, multiple fabric colors, and roll-packed mattresses in one container to de-risk inventory stock holding.
High-Density Knock-Down Geometry
Slim-profile KD side rails and nesting headboards increase container loading capacity up to 35% compared to traditional bulk builds.
40HQ Container Capacity Reference
Upholstered Ottoman Storage Bed (KD 2-Box)
King (150x200cm) / Double (135x190cm)
Metal Platform & Day Bed (1-Box Slim)
Single (90x190cm) / Double (135x190cm)
Vacuum Compressed Pocket Mattress
22-25cm Height · Roll-Packed in Box
Mixed Consolidation (Frames + Mattresses)
Optimized volumetric combination for retail starter programs
Note: Exact loading depends on specific headboard thickness, leg style, carton dimensions, and mix ratios. A full 3D CAD loading simulation report is provided before container booking.
Rigorous Governance
Quality control protocols and compliance readiness.
We protect our clients against regulatory recalls, customs detentions, and customer warranty disputes through verifiable batch-level quality control.
Incoming Material Inspection
Board formaldehyde checks, fabric rub-fastness (Martindale test), foam density validation, and steel wall-thickness verification.
In-Line Assembly Check
Trial bolt fitting, gas lift mechanism cycle testing, welding seam penetration tests, and sewing tension audits.
Pre-Pack Full Audit
Surface cleanliness, hardware blister-pack counting, instruction manual language check, and barcode readability.
Container Loading Verification
Container dryness inspection, carton count audit, weight balance check, and complete photo/video loading dossier provided.
International Compliance Standards Supported
Proven Execution
From Trial Order to Continuous Container Supply
UK Configuration and Compliance Review
An anonymised scenario for reviewing a product configuration before a UK programme.
Visual-confirmation mock outcome: evidence boundaries and unresolved checks are clearly shown.
From Trial Order to Repeat Container Programme
An anonymised repeat-order scenario focused on specification consistency and replenishment.
Visual-confirmation mock outcome: the page demonstrates how repeat-order controls would be explained.
Inspection Evidence for a Trial Bed Container
An anonymised scenario showing how product media and inspection evidence support a trial order.
Visual-confirmation mock outcome: approval gates were made visible from sample review through inspection.
FAQ & Commercial Rules
Frequently Asked Commercial Questions
Clear, transparent commercial parameters to streamline sample evaluation, container scheduling, and repeat purchase logistics.
What is your standard MOQ and can we mix models in one container? ▼
What are the lead times for standard vs. customized product runs? ▼
How do you handle fire safety and chemical compliance testing? ▼
What is the payment term and trade mechanism? ▼
Request Factory Quotation or Container Consultation
Tell us about your target market, sales channel, estimated volume, and product specifications. Our engineering team will review feasibility, loading plans, and preliminary FOB pricing.
Ready for container procurement?
Direct factory communication from initial specification through final container sealing.