Mattress Manufacturer in China for UK & EU Wholesale Buyers
Your direct source for premium mattresses. Specializing in Foam, Pocket Spring, and Hybrid designs. MOQ: Start from 1x40HQ. Packing: Roll-packed / Flat-packed. Target Markets: Europe, UK, Australia.
Mattress Product Selection
Mattress Structure & Material Decisions for Europe
Foam Layers & Density for Durability
Understanding foam density is critical for durability and comfort, especially for the demanding European market. We engineer various foam layers--including memory foam, high-density foam, and latex--with densities precisely tailored to meet specific market requirements and longevity expectations.
- Density Range: Our foam densities are calibrated for European durability standards, ensuring mattresses maintain optimal support and comfort over time.
- Material Selection: Options include CertiPUR-US certified foams, ensuring safety, environmental compliance, and peace of mind for discerning markets.
- Common Pitfalls: Overlooking foam density in favor of mere thickness can lead to premature sagging. We provide expert guidance to achieve the perfect balance.
Pocket Spring Systems & UK/EU Fabric Compliance
The number and gauge of pocket springs directly impact support, pressure relief, and motion isolation. Our advanced pocket spring systems are meticulously engineered for optimal spinal alignment and minimal motion transfer, crucial for superior sleep quality and consumer satisfaction.
- Spring Count & Support: We offer a range from standard to high-count pocket springs, providing varied support levels to suit diverse preferences.
- Critical Fabric Choices: Essential for UK/EU compliance. We provide a comprehensive selection of fire-retardant fabrics (meeting BS7177, EN597 standards) in popular UK colors such as beige, grey, and black, alongside luxurious velvet options.
- Customization: Tailored solutions for your specific market needs, guaranteeing both aesthetic appeal and strict regulatory adherence.
Packaging & Container Loading Optimization
Roll-packed vs. Flat-packed: Cost & Efficiency
Selecting the appropriate packing method significantly influences your shipping costs, storage efficiency, and handling logistics. We offer both options to cater to your specific business model.
Roll-packed Mattresses
Ideal for high-volume shipments, significantly reducing freight costs and simplifying handling. This method is particularly suitable for direct-to-consumer online sales. Typical CBM range: 0.08 - 0.15 m³ per unit.
Flat-packed Mattresses
Maintains the mattress's original shape and integrity, often preferred for premium models or specific retail display requirements. Typical CBM range: 0.2 - 0.4 m³ per unit.
40HQ Container Loading & Mixed Orders
Maximize your order value and operational efficiency with our optimized container utilization and flexible mixed loading options.
- 40HQ Capacity Reference:
- Roll-packed: Approximately 350-500 units (varies by mattress thickness)
- Flat-packed: Approximately 150-250 units (varies by mattress thickness)
- Mixed Container Feasibility: We fully support mixed container shipments, enabling you to combine different mattress types, sizes, and even bed frames within a single order to optimize inventory and reduce overall costs.
- Precise Calculations: Provide us with your desired product mix, and we will offer a detailed loading plan and transparent FOB pricing.
EU, UK & AU Market Compliance & Certifications
UK Fire Regulations
- BS 7177 (Domestic & Contract)
- Furniture and Furnishings (Fire) (Safety) Regulations 1988/1989, 1993 and 2010
- UKFR Compliant Fabrics
European Standards
- EN 597-1 & EN 597-2 (Flammability Resistance)
- EN 1725 (Strength, Durability & Safety Requirements)
- REACH Compliance (Chemical Substances)
- OEKO-TEX Standard 100 (Textile Safety)
Material & Australian Compliance
- CertiPUR-US (Certified Foam Safety & Emissions)
- FSC Certified Wood (Sustainable Sourcing)
- Australia: AS/NZS 3744.1, AS/NZS 3744.2 (Flammability)
- Custom compliance support for specific regional requirements
MOQ & Flexible Order Logic
Minimum Order Quantity (MOQ)
To guarantee competitive pricing and maintain efficient production schedules, our standard Minimum Order Quantity (MOQ) for mattresses is one 40HQ container. This ensures optimal freight utilization and maximum cost-effectiveness for our B2B partners.
- Standard MOQ: 1 x 40HQ Container.
- Mixed Container Orders: We actively support and encourage mixed container shipments, allowing you to combine various mattress types, sizes, and even bed frames within a single order to perfectly match your market demands and optimize inventory.
- Why 40HQ: This container size maximizes the unit count per shipment, significantly reducing per-unit shipping costs--a crucial factor for B2B buyers seeking profitability.
OEM, Private Label & Sample Program
We provide comprehensive OEM and private label services, empowering you to establish or expand your brand presence in target markets with custom-designed mattress solutions.
- OEM/Private Label: Full customization options ranging from internal structure and material composition to outer fabric selection and bespoke branding on packaging.
- Rapid Sample Lead Time: Benefit from our efficient production process with a rapid 7-day turnaround for new design samples, allowing for quick evaluation and decision-making.
- Sample Fees: A nominal fee of $100 per new design sample, which is fully deductible from your first bulk order, making your initial investment risk-free.
- Lead Time for Bulk Orders: Typically 35 days for non-stock products, ensuring a consistent and reliable supply chain for your business.
Why Choose DIKAPABED Over General Platforms Like Alibaba?
Market Specialization
We focus exclusively on the EU, UK, and AU markets, possessing a deep understanding of their unique demands, emerging trends, and stringent compliance requirements.
Reduced Risk & Expert Guidance
Our extensive experience with international regulations and rigorous quality control processes significantly minimizes your risks, from initial design concepts to final delivery. We proudly maintain a less than 1% complaint rate.
Direct Factory Communication
Engage directly with our factory experts, eliminating intermediaries and ensuring clear, efficient communication for precise confirmation of all your product specifications and requirements.
Consistent Quality & Supply Chain
Benefit from our stable product structures, advanced production capabilities, and a proven track record of fostering long-term, reliable supply relationships with our global partners.
Comprehensive Support Services
We offer end-to-end support, including seamless door-to-door delivery, professional product photography, detailed assembly videos, and tailored product solutions to meet your exact needs.
Competitive & Transparent Pricing
Access highly competitive pricing models with detailed breakdowns and entirely transparent processes, eliminating the need for endless negotiation cycles and fostering trust.
Ready to Optimize Your Mattress Sourcing?
Get precise loading sheets, transparent FOB pricing, and tailored mattress solutions specifically designed for your European, UK, or Australian market needs.