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What are common issues in gas lift bed production?

Common issues in gas lift bed production include weak slats, incorrect hole alignment, faulty gas struts, or poor carton quality — all of which lead to customer complaints and costly returns.
safety of gas lift beds

What Are Common Issues in Gas Lift Bed Production?

Many sellers get excited about offering gas lift beds until the complaints start rolling in.

Common issues in gas lift bed production include weak slats, incorrect hole alignment, faulty gas struts, or poor carton quality — all of which lead to customer complaints and costly returns.

common gas lift bed production issues
common gas lift bed production issues

We often hear from retailers who receive messages like, “I can’t even open this bed.” These issues usually trace back to misunderstanding how the gas lift mechanism works. That’s why we focus on education and clear assembly resources from the start.

What’s the difference between gas lift and hydraulic beds?

Retailers are often confused by the terms “gas lift” and “hydraulic.” This leads to mistakes during sourcing or marketing, especially across different countries.

Gas lift and hydraulic beds use the same mechanism. The difference is mostly in naming — ‘gas lift’ is used in the UK, while ‘hydraulic’ appears in technical manuals.

gas lift vs hydraulic beds
gas lift vs hydraulic beds

Many first-time buyers ask us whether gas lift and hydraulic beds are different structures. They’re not. Both systems use nitrogen-filled pistons to raise and lower the mattress base. The difference lies in regional naming. UK markets say “gas lift.” Manuals or engineering specs often say “hydraulic.”

What matters is the pressure level of the pistons and whether it matches the size and weight of the bed. For example, a king-size bed with a heavy mattress typically needs 1000N–1200N gas struts to lift comfortably. Using lower pressure leads to the bed staying flat or rising unevenly.

At DIKAPABED, we offer pressure-matching services. We test different gas strut levels and recommend the right fit based on the client’s product specs. This ensures proper lift function and avoids safety issues later. We also help clients label products correctly for their regional market — so buyers aren’t confused when reading the box.

Do gas lift beds open from the foot or side?

One of the most overlooked issues in production is opening direction. This simple detail can ruin the customer experience if misaligned with market habits.

Gas lift beds can open from the foot or side. Side-opening is best for tight UK spaces. End-opening works for larger rooms in Australia or the Middle East.

side or end opening gas lift bed
side or end opening gas lift bed

We often help clients select opening directions based on their target region. In the UK, bedrooms are often compact. When a gas lift bed opens from the foot, it may hit the wall. This limits how far the platform can rise, making storage less useful. That’s why we advise side-opening frames for the UK market.

On the other hand, markets like Australia and the Middle East feature larger rooms. In those spaces, foot-opening beds work just fine and are even preferred due to familiarity.

To support global sales, we offer modular bases. These frames can be adjusted during assembly to open from either the side or the end. That gives our partners flexibility — they can stock a single SKU and still meet different market preferences.

This adjustment doesn’t require extra parts. We design our metal frames with dual hinge brackets, so installers can shift the piston direction during setup.

How safe is a gas lift storage bed?

Safety is not optional. If the lift mechanism fails during use, it could cause injury or legal trouble — especially in households with children or elderly users.

Modern gas lift beds use locking gas pistons that hold the platform in place. Certified designs meet EN1725 structure safety and drop-test standards.

safety of gas lift beds
safety of gas lift beds

We take bed safety seriously. Over the years, we’ve helped partners reduce customer complaints and meet certification standards in multiple markets. One key component is the locking piston. This ensures that once the bed is raised, it stays securely in place.

Without a locking feature, users would need to hold the frame manually or risk it falling. This can result in injury or product damage.

That’s why we use EN1725-compliant hardware for all our gas lift beds. We also run drop tests on our courier-ready packaging to ensure safety during shipping. This is especially important for sellers using last-mile delivery services like FedEx or DPD.

In addition, our installation guides emphasize safe usage. We include clear warnings and diagrams that show how to open and close the bed properly. These materials are available in English and can be customized for other languages if needed.

What problems can occur with gas lift beds?

Retailers often face a stream of complaints after delivery — most of which stem from poor factory practices or unclear assembly design.

Common problems include misaligned gas rods, underpowered struts, slat breakage, or loose screw holes — all of which frustrate buyers and trigger returns.

gas lift bed problems
gas lift bed problems

We’ve worked with retailers across Europe, and their feedback has helped us identify recurring production flaws. Here are the most common issues and how we address them:

Problem Root Cause
Gas lift won’t rise Incorrect piston strength or reversed direction
Bed won’t stay open Missing locking function
Frame sags in middle Weak mid-beam or single-welded joints
Slats break easily Thin or poorly spaced plywood slats
Assembly fails Misaligned pre-drilled holes or missing screws

To solve these problems, we use precision welding on our metal frames and a fixture system during drilling. This ensures all holes align correctly in mass production. Our slats use 55×9 mm thickness with 26–28 pcs per bed, offering both flexibility and strength.

We also offer pre-installed lift systems on request. This helps reduce assembly errors on the buyer’s side. Combined with our branded instruction manuals and how-to videos, retailers can ship with confidence — knowing their customer won’t run into confusion.

Conclusion

Most gas lift bed issues are avoidable. Choose certified components, align with your market, and work with a factory that understands the needs of e-commerce and wholesale buyers.