Premium Foam Mattresses Direct from China
DIKAPABED - Your trusted foam mattress manufacturer with 120+ team members, serving USA, UK, Canada, Germany, and Australia. 7-day sample turnaround, less than 1% complaint rate.
About DIKAPABED
DIKAPABED is a leading foam mattress manufacturer based in China, serving international markets including USA, UK, Canada, Germany, Australia, France, and Poland. With our 120-person team and state-of-the-art facility, we specialize in producing premium foam mattresses for furniture retailers and wholesalers worldwide.
Our commitment to quality is reflected in our less than 1% complaint rate and partnerships with major brands. We offer rapid sample production with a 7-day turnaround, competitive sample fees at $100 per new design, and comprehensive services including door-to-door delivery, professional photography, and assembly videos.
Our Foam Mattress Products & Services
Memory Foam Mattresses
High-density memory foam that provides superior comfort and support. Available in various firmness levels from soft to extra firm.
- • Thickness: 15-40cm available
- • Multiple firmness options
- • Premium quality materials
Pocket Spring + Foam
Combining pocket springs with premium foam layers for optimal support and motion isolation.
- • Individual pocket springs
- • Motion isolation technology
- • Durable metal wire construction
Custom OEM Service
Complete customization service including different fabrics, structures, packaging, and branding options.
- • Custom logo and packaging
- • Various fabric options
- • Flexible thickness options
40HQ Container Cost Estimation
Product Costs (FOB China)
Shipping & Additional Costs
Note: Final costs depend on mattress specifications, destination country, current shipping rates, and local regulations. Contact us for a detailed quote based on your specific requirements.
Manufacturing Process & Timeline
Mattress Design
Custom design based on your specifications
Quilting & Cutting
Fabric quilting and precise cutting
Spring Assembly
Premium spring system installation
Foam Application
High-quality foam layering with eco-friendly glue
Edge Taping
Professional edge finishing and taping
Packaging & QC
Compression, rolling, and quality testing
Total Production Time: 15-20 Days
From order confirmation to ready for shipment
Ready to Source Premium Foam Mattresses?
Get your custom quote today and join hundreds of satisfied retailers worldwide.
Essential Foam Mattress Information
Quality Assurance Standards
• Premium foam materials: High-density foam that maintains shape even after compression
• Durable spring systems: Quality metal wire that provides support for many years, not just 2 years like inferior products
• Eco-friendly adhesives: Odor-free, safe glues that don't require weeks of airing out
• Accurate sizing: Mattresses maintain original dimensions after expansion
Customization Options
• Thickness options: 15, 18, 20, 25, 28, 30, 35, 40cm available
• Firmness levels: Soft, medium soft, medium, medium firm, firm, extra firm
• Spring types: Bonnell spring or pocket spring systems
• Foam varieties: Standard foam, memory foam, or latex options
• Packaging: Pallet or roll-up in custom branded cartons
Important Timing Considerations
Foam mattresses should be sold within 6 months of manufacturing for optimal expansion performance.
After 6 months of storage, foam may not fully expand to its original thickness, potentially leading to customer dissatisfaction. This timing is crucial for:
- Ensuring full expansion capability
- Maintaining comfort levels
- Preventing customer complaints
- Optimizing inventory turnover
Competitive Pricing Strategy
Foam mattresses typically have high turnover rates, making competitive pricing essential for:
- Capitalizing on quick sales cycles
- Maintaining attractive margins
- Meeting consumer expectations
- Ensuring inventory moves within optimal timeframes
Related Articles
Top 10 Mattress Manufacturers in Turkey(2025 updated)
Turkey has a strong reputation for textiles and mattress production, with top manufacturers like BRN Sleep Products and Berfa Group leading the market. However, many buyers find that while quality is good, prices are high and flexibility is low compared to Chinese alternatives like Langfang Liutai Furniture.
How to Source High-Quality Bed Manufacturers in Turkey?
To source high-quality bed manufacturers in Turkey, you must focus on specific industrial hubs like Kayseri and Inegol. You need to verify their ability to handle custom designs, as many factories prefer their own standard models. While they are geographically closer to Europe, you must carefully compare their total costs and actual lead times against other global options.
Who Are the Top 10 Mattress Manufacturers in Poland?
The top 10 mattress manufacturers in Poland are: SENEKO IZER Comforteo Eurofoam Polska Starsprings Poland Brinkhaus Goodnight M&K Foam Koło Fey (Relaks) Langfang Liutai Furniture (export-oriented OEM from China). These brands are known for quality materials, EU certifications, and export readiness across Europe, the UK, and beyond.*
Top 10 Bed Manufacturers in Poland
If you need stable high-volume supply, work with top-tier manufacturers like BRW or Forte. For flexible MOQ and niche models, mid-sized suppliers like STOLTAP or RIBAN are better suited.
What Structure of LED Beds Is Best for the Australian Market?
The best structure includes sealed one-piece side rails, a gross weight under 25KG, and a total carton length below 1.8 meters. These features reduce shipping costs and fit eCommerce delivery channels.
Top 10 Bed Manufacturers in Shengfang, China’s Furniture Capital (2025 Guide)
Top 10 Bed Manufacturers in Shengfang, China’s Furniture Capital (2025 Guide) Finding reliable bed suppliers in China is hard, especially for UK buyers unfamiliar with Shengfang. Many great factories here don’t promote online, but they’re shipping thousands of containers every year. Looking for reliable bed suppliers in Shengfang, China’s furniture capital? Here are the top […]
Frequently Asked Questions
Can you give advice on memory foam mattresses?
Key points for foam mattresses: The hardness and quality must be maintained, and mattresses should be sold within six months. First, pricing is crucial because foam mattresses sell quickly, so competitive pricing should be the main consideration. Second, customers are concerned about expansion time after delivery - we recommend selling within six months to ensure the foam fully expands back to its original size.
What happens if a foam mattress is not sold within six months?
If a foam mattress remains unsold for more than six months, there's a risk that it may not expand fully once unpacked by the customer. This can lead to performance issues and customer dissatisfaction. Effective inventory management is essential to ensure mattresses are sold within this optimal timeframe.
How can we address customers' concerns about foam mattress expansion?
To reassure customers, provide clear information about storage and mattress age. Emphasize the importance of purchasing newer stock for optimal performance. Additionally, offering a satisfaction guarantee or return policy can help alleviate concerns and build trust with your customers.
What is the mattress manufacturing process?
Our 9-step process includes: (1) mattress design, (2) quilting, (3) fabric cutting, (4) spring assembly, (5) applying eco-friendly glue, (6) foam attachment, (7) edge taping, (8) compression and roll packing, (9) quality testing. This ensures consistent quality and optimal performance.
What are common pitfalls when ordering mattresses from China?
Common issues include: using good fabric but poor internal foam quality, thin spring wire that only lasts 2 years, low foam density causing sagging, incorrect sizing, harmful glues with strong odors, and choosing bonnell springs over pocket springs. We address all these concerns with our quality materials and manufacturing standards.
Do you accept customized orders?
Yes, we offer comprehensive customization including: different thicknesses (15-40cm), various firmness levels (soft to extra firm), different fabrics, spring types (bonnell or pocket), foam types (standard, memory, latex), packaging options (pallet or roll-up), and custom carton box designs with your logo.
Why is pricing important when selecting foam mattresses?
Pricing is crucial because foam mattresses typically have high turnover rates. Competitive pricing ensures mattresses remain attractive to customers, helping you capitalize on their quick sales cycle. It's vital to balance affordability with quality to meet consumer expectations while maintaining good profit margins.
Get Your Custom Quote
Ready to start your foam mattress business? Contact DIKAPABED today for competitive pricing and premium quality.
