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DIKAPABED China Mattress
Factory Direct

China Mattress

Looking for a reliable China mattress supplier? DIKAPABED offers bulk orders, fast production, and customized solutions at factory-direct prices.

About Our Mattress Manufacturing

With over 15 years of experience in the mattress industry, we've perfected the art of creating high-quality, comfortable mattresses that meet diverse customer needs. Our state-of-the-art manufacturing facility spans 50,000 square feet and employs cutting-edge technology to ensure precision and consistency.

Quality Materials

We source only premium materials that pass rigorous testing standards.

Global Shipping

We deliver bulk orders worldwide with efficient logistics solutions.

Customization

Tailor mattresses to your specific requirements and branding needs.

Certified Production

Our manufacturing processes meet international quality and safety standards.

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Our Premium Mattress Products & Customization

Discover our high-quality mattress options and extensive customization services tailored for bulk orders and wholesale clients.

Pocket Spring Mattress

Pocket Spring Mattress

Our premium pocket spring mattresses offer superior support and motion isolation. Each spring moves independently, providing targeted support and reducing partner disturbance for a restful sleep experience.

Foam Mattress

Foam Mattress

Our foam mattresses combine comfort and support with pressure-relieving properties. Available in various foam types including memory foam and latex options for different sleep preferences and requirements.

Customized Mattress

Our OEM services allow you to create mattresses tailored to your specific requirements. From thickness to packaging, we offer comprehensive customization options for your business needs.

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Thickness Options

15 cm 18 cm 20 cm 25 cm 28 cm 30 cm 35 cm 40 cm

Firmness Choices

Soft Medium Soft Medium Medium Firm Firm Extra Firm

Fabric Varieties

Custom fabric options available upon request. Contact us for samples and specifications.

Spring Types

Bonnell Pocket

Foam Types

Standard Foam Memory Foam Latex

Packaging Methods

Palletized Rolled in Carton Custom Carton with Logo

Ready to Start Your Bulk Mattress Order?

Our team is ready to help you create the perfect mattress solution for your business. Contact us today to discuss your requirements and get a customized quote.

Get Started

Mattress Estimated Cost Analysis for Bulk Orders

Final pricing depends on customization, materials, UK compliance, and shipping distance. Below is an estimated breakdown for a 40HQ container of mattresses shipped to the UK:

Cost Item Amount Details
Product Cost $20,000 300 Pieces at $50 Each
Sea Freight Shipping $2,000 Shipping to UK Port
Port Fees £300 UK Port Handling
VAT £350 UK Import Tax
Warehouse Delivery £700 Port to Warehouse
Total Estimated Cost Contact for precise quote

Production & Shipping Timeline for UK Orders

  • Production 30 days

    Manufacturing and quality control

  • Sea Transport 45 days

    Shipping from our factory to UK port

  • Customs Clearance 7 days

    Port processing and documentation

  • Warehouse Delivery 1 day

    Final delivery to your warehouse

Total Timeline: Approximately 83 days from order to delivery

Frequently Asked Questions About Mattresses

Get answers to the most common questions about our mattress manufacturing, quality, and ordering process.

Can you make me a sample?

We can make samples fast. We have one sample master for iron beds, two sample masters for soft beds, and one sample master for mattresses. It takes us seven days to make a sample.

Sample fee: We only need $100 to make a sample for customers. Sending color boards is free of charge.

What is the MOQ (minimum order quantity)?

Mattress: MOQ for each size and each color: 40 sets

How do you package the mattresses?

We offer several mattress packing methods:

  • Vacuum compression for mattresses, allowing them to be rolled up and placed in boxes
  • Pallet packaging options
  • Custom packaging according to your specific needs
  • Five-layer carton packaging for maximum protection

What certifications do you have?

For our mattresses, we have the following certifications:

EC1907/2006 BS7177 16CFR Crib 5 CertiPUR-US EN BS 5852

Can you introduce your mattress products quality?

Our mattresses feature premium internal materials:

  • High-quality foam that returns to its original shape even after compression
  • Pocket spring mattresses with premium metal wires that provide support for many years, unlike lower quality mattresses that only last 2 years
  • High-density foam that prevents sagging in the middle
  • Environmentally friendly adhesives that ensure our mattresses are odor-free

What is the mattress manufacturing process?

1

Mattress design

2

Quilting

3

Fabric cutting

4

Spring assembly

5

Glue application

6

Cotton attachment

7

Edge taping

8

Compression and roll packing

9

Quality testing

What is the mattress load capacity?

  • 460 mattresses per 40HQ container without pallets
  • 300 mattresses per 40HQ container with pallets
  • Average mattress weight: 28-29kg
  • Average of 12 mattresses per pallet

Have more questions about our mattresses?

Contact Our Team

Common Mattress Import Pitfalls

Navigating the complexities of mattress importation isn't without challenges. Awareness of potential pitfalls can equip you to handle them effectively.

Hidden Costs

Always opt for suppliers with transparent pricing structures. Request detailed breakdowns including shipping, customs, and any additional fees to avoid unexpected expenses.

Customization Limitations

Verify available customization options before committing. Ensure your supplier can accommodate specific requirements for materials, firmness levels, and design features.

Regulatory Compliance

Ensure your supplier adheres to international safety standards and fire regulations. Non-compliant products can lead to costly rejections at customs and legal complications.

Delivery Delays

Choose suppliers with established logistics networks and reliable shipping partners. Request realistic timelines and build buffer periods into your inventory planning.

Communication Gaps

Establish clear communication channels and regular update protocols with your supplier. Language barriers and time zone differences can lead to misunderstandings without proper systems in place.

Foam Quality Issues

Request detailed specifications and certifications for foam materials. Low-quality foam can lead to premature sagging, customer complaints, and damaged reputation.

Wire Thickness Problems

For spring mattresses, confirm the gauge of wire used. Thinner gauges may reduce costs but significantly impact durability and support quality over time.

Foam Density Concerns

Verify foam density specifications to ensure longevity. Low-density foam may feel comfortable initially but will deteriorate quickly under regular use.

Size Accuracy Issues

Confirm that dimensions match your market's standard sizes. Even small variations can cause compatibility problems with bed frames and bedding accessories.

Partner With Experts Who Understand These Challenges

At DIKAPABED, we've helped hundreds of retailers navigate these common pitfalls successfully. Our experience ensures your mattress importing process is smooth, compliant, and profitable.

Basic Knowledge Section

Essential information about mattresses for international B2B deals

Typical Price Range

What's the typical price range for mattresses in international B2B deals?

60USD to 80USD

Foam vs Spring

What's the difference between foam and spring mattresses?

Foam mattresses are low-cost and easy to roll-pack. Spring mattresses offer stronger support and better airflow, but cost more to ship. Most UK importers choose hybrid: 20–25 cm thick, pocket spring + 2–3 cm memory foam, roll-packed.

Mattress Firmness

What is the best mattress firmness for different sleeping styles?

Side sleepers prefer soft to medium firmness. Back sleepers do better with medium-firm support. Stomach sleepers need firm mattresses to avoid back strain. Hybrid 6–7 firmness on a 10-point scale is most common for UK retail buyers.

Manufacturing Process

How are mattresses manufactured in China?

Mattresses are made by layering foam and springs using automated machinery. Covers are sewn, then the mattress is compressed, rolled, and packed in cartons. Each unit is labeled with fire safety tags and barcodes before export.

Verifying Manufacturers

How to verify a reliable mattress manufacturer in China?

Check for UKFR certification, Crib 5 fire labels, and export experience to the UK or EU. Ask for samples, production photos, and references. Reliable suppliers offer English-only packaging, clear timelines, and fast response via email or WhatsApp.

Best Foam Types

Which foam is best for a mattress?

Memory foam is widely used for mid to high-end mattresses. It offers contouring support and works well in hybrid models. For budget models, standard foam is used. High-density foam improves durability and reduces long-term sagging.

UK Market Requirements

How to choose a mattress for the UK market (fireproof requirements, size standards)?

To sell in the UK, mattresses must meet BS7177 (UKFR) fire safety standard with Crib 5 labels. Popular sizes are Double (137×191 cm) and King (150×200 cm). English packaging and documentation are also required for retail and compliance.

Standard Sizes

What are the standard mattress sizes in the UK and EU?

In the UK, standard sizes are 137×191 cm (Double) and 150×200 cm (King). In the EU and Romania, 140×200 cm and 160×200 cm are common.

Chinese vs Turkish Brands

What is the difference between Chinese mattress brands and Turkish mattress brands?

Chinese mattress factories offer lower pricing and more customization for private labels. Turkish brands are often faster within Europe but have higher costs. Chinese suppliers commonly support roll-pack, OEM packaging, and mixed container loading.

Contact Us

Ready to revolutionize your mattress business? Our team of experts is here to guide you through every step of the process, from material selection to bulk ordering and customization options.

Premium mattress materials
Mattress manufacturing process

Call Us

+86 151 2764 2170

Email Us

sara@dikapabed.com

Get in Touch

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